Cement & Ready-mix Concrete
Cement & Ready-mix Concrete: production orders and BOM, stock and warehouse, quality and reporting.
Challenges
- The mix design is not recorded outside the batching plant, so a batch's contents cannot be verified afterwards.
- Truck-mixer and pump deliveries are not tracked by m³, so job-site handovers end in disputes.
- The 7-day and 28-day compressive-strength tests are never linked to the batch.
- Delivery notes and batching-plant production records run separately, so reconciliation drags on.
Workflows
From mix design to batch
- The mix design for the concrete class is defined with cement, aggregate, water and admixture ratios.
- A batching-plant production batch is opened with its m³ volume and mix-design version.
- A sample is taken and linked to the batch record.
From delivery to testing
- Each truck-mixer delivery is written on the delivery note with m³, job site and time.
- The pumping service is added to the invoice as a separate line item.
- The 7-day and 28-day strength results are posted to the batch record.
Documents
- Mix design for the concrete class
- Batching-plant production batch record
- Delivery note (m³ / job site)
- Compressive-strength test report
Reports
- Strength results by batch
- Delivery breakdown by job site
- Mix-design deviation report
- Truck-mixer and pump utilisation report
Metrics
- Cost per m³
- 28-day strength conformity rate
- Truck-mixer trip efficiency
- Job-site delivery delay
Compliance
- TS EN 206 concrete standard and the Turkish G conformity certificate
- Ready-mix concrete production competence certificate
- Turkish Revenue Administration e-Delivery Note and e-Invoice
Glossary
- Mix design
- The bill of materials that defines the concrete class
- Plant batch
- A production record opened with its m³ volume and mix-design version
- Strength test
- A quality-control result linked to the batch
- Pumping service
- A separate service line item added to the delivery note
FAQ
Can I link the mix design to the batch?
Yes — every batch records which mix-design version it was produced with, so it can be verified later.
Can I track job-site deliveries by m³?
Yes — the truck-mixer delivery note is issued with m³, job site and time.
Can I keep a record of the strength tests?
Yes — the 7-day and 28-day results are posted to the batch record, and non-conforming batches stand out in the report.
Can I invoice the pumping service separately?
Yes — pumping is a separate service line item and is added to the same delivery note.
Can I see the cost per m³?
Yes — raw material, haulage and plant overhead are divided by the batch's m³ and reported.
