Leather & Leather Goods
Leather & Leather Goods: production orders and BOM, stock and warehouse, quality and reporting.
Challenges
- Leather is bought by the square foot but products are sold by the piece, so the two units are never linked.
- Leather grade and its flawed areas are ignored, so cutting waste is discussed by guesswork.
- Handcraft stages are not recorded, so nobody knows which item is waiting with which craftsman.
- With no bill of materials per model, the cost of leather, lining and metal hardware never lands correctly in the price.
Workflows
From leather purchase to cutting
- Leather purchases enter stock measured in square feet (square decimetres) and tagged with a quality grade.
- The model's bill of materials defines the leather area and hardware needed per item.
- A cutting order is opened; the gap between the area used and the theoretical area is recorded as waste.
From handcraft to delivery
- Edge painting, stitching and assembly stages are tracked in sequence on the production order.
- Quality control separates first and second quality; each is booked to its own stock item.
- Approved items are attached to the delivery note broken down by model and colour.
Documents
- Leather receipt and quality grade slip
- Model recipe (bill of materials)
- Cutting order and waste report
- Delivery note broken down by model and colour
Reports
- Leather consumption and waste rate by model
- Leather stock by quality grade
- Handcraft workload by stage
- Cost and profit margin by product
Metrics
- Cutting waste rate
- Cost per square decimetre
- First-quality output rate
- Handcraft time per item
Compliance
- Turkish Revenue Administration e-Document scheme (e-invoice/e-delivery note)
- REACH restrictions on chemical substances (chromium VI limit)
- CITES and leather origin certification
Glossary
- Square foot (square decimetre)
- The unit of measure on the leather stock item
- Quality grade
- A quality tag recorded on the leather lot
- Waste
- The gap between theoretical and actual consumption on the cutting order
- Model recipe
- Bill of materials
FAQ
Can I track leather by area measurement?
Yes — the stock item is kept in square feet (square decimetres), and item counts are linked to it through the model recipe.
Can I measure cutting waste?
Yes — the theoretical area in the recipe is compared with the area actually used, and the gap lands in the per-model waste report.
Can I separate leather by quality grade?
Yes — every leather lot is received with a quality grade tag, and the cutting order draws from the stock of the grade you specify.
Can I track the handcraft stages?
Yes — edge painting, stitching and assembly are separate stages, and the list shows which item is waiting with which craftsman.
Can I see the cost per item?
Yes — leather area, hardware and labour are summed from the model recipe, and unit cost with profit margin is reported.